Battery Technology Assembly, Automation & Manufacturing Solutions

As the world moves toward emissions-free electrification, batteries have become vital storage tools to facilitate the energy transition. This demand uptick puts pressure on battery assembly technology to keep pace.

Improve your facility’s battery production capabilities with TOX® PRESSOTECHNIK. As a manufacturer of joining and other assembly equipment that feature complete process control and feedback, you’ll see enhanced throughput, quality, and profitability.

When it comes to energy, there’s little doubt that batteries will play a major role moving forward. Demand for lithium-Ion, nickel-metal hydride, solid state and other batteries to power electric vehicles, consumer electronics, and medical devices as well as store energy collected from solar panels has seen exponential growth.

Usage has jumped from just 0.5 gigawatt-hours in 2010 to around 526 gigawatt hours a decade later. It’s projected to increase 17-fold by 2030.

To meet this demand, battery manufacturers must improve production capabilities. This involves everything from joining technologies for battery packs to battery cell assembly technology. That’s where TOX® PRESSOTECHNIK comes into play.

TOX® PRESSOTECHNIK is a leading provider of automated production equipment for lithium-ion, nickel-metal hydride, solid state and other battery cells, packs, and modules. With decades of experience developing machinery that improves process throughput and quality while reducing waste and downtime, we are well-positioned to help customers solve battery industry challenges.

• Drives
• Presses
• Tongs
• Controls And Monitoring
• Clinching Tools

Our equipment can accommodate various tools and part types. It also automates otherwise tedious tasks such as clinching, self-pierce riveting, pressing, sealing, assembling, and functional element inserting, which boosts battery manufacturing and assembly capabilities in many ways:

• Greater Throughput
• Higher Productivity
• Reduced Operating Costs
• Better Quality
• Optimized Floor Space
• Increased Versatility
• Reduced Environmental Impact
• Better Repeatability
• Improved Safety

Flexibility is another benefit of TOX® PRESSOTECHNIK’s battery manufacturing solutions. Letting machines do some tasks frees employees to focus on mission-critical operations.

With all the technology, sensors, and computers in the latest vehicles and machinery, battery performance has never been more critical. They must provide a constant energy supply to start the application and power advanced electronics. As a result, obtaining quality components is paramount for battery makers.

TOX® PRESSOTECHNIK has developed innovative specialty presses, production systems, precision tooling, and work holding equipment for the battery industry.

Our servo presses are monitored for force and position throughout the stroke, leading to superior precision and quality. Furthermore, advanced joining technologies for battery cells can be incorporated into production module and pack assembly processes. 

Typical components manufactured with our equipment include: 

• Battery Packs
• Battery Pack Covers
• Battery Module Cases
• Battery Trays
• Battery Tray Covers
• Battery Heat Sinks
• Battery Cells
• Battery Cell Connections
• Battery Cell Poles
• Battery Busbars
• Battery Busbar Modules
• Battery Pack Wiring Harnesses
• Collector Plates

Without a doubt, one of the most-watched segments of the battery industry is automotive. TOX® PRESSOTECHNIK is happy to help you get a leg up on EV lithium-ion, nickel-metal hydride, solid state or other battery technology and assembly by developing custom joining technologies for automotive battery systems.

Our team works with you to develop a solution to your manufacturing challenges. From there, we create sustainable automated production equipment to help you improve performance.

With unlimited potential, battery manufacturing is poised for growth. Though the outlook is robust, continual improvement is essential to excel in the marketplace.

TOX® PRESSOTECHNIK can help you quickly and affordably produce high-quality battery parts and assemblies using automated servo presses and Powerpackages in assembly stations customized to your product. Additionally, we offer highly trained equipment support and service. No matter your location, our expert technicians are available to help.

Feel free to reach out to us for more information about manufacturing equipment for battery pack assembly technology. Our team is standing by to answer your questions.